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Study mode:
on
1
Intro
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BLADE LIFT CYLINDER IS HERE
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INDUCTION HARDENED CHROME BAR
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USING 12MM BUTTON INSERT
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145 RPM SPINOLE SPEED
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CHANGE TO 4MM PARTING TOOL
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ANO A PACKAGE ARRIVED FOR KURTIS!
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CHECK OUT THE BUILD VIDEO ON HIS CHANNEL
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CHANGE SPINDLE SPEED TO 335 RPM
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CHANGE TO WNGA CERAMIC
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GHANGE TO WNMG CARBIDE INSERT
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MM RADIUS TOOL
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BACK TO WNMG INSERT
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SNMG NEUTRAL FOR CHAMFER
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PALBIT FULL FORM THREADING INSERT
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CUTE TPMR BORING BAR
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TURN WORN INSERT
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GAS MIX 98% ARGON 10% CO2
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USING FLUXOFIL M18 1.2MM WIRE
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METAL CORED AND GAS SHIELDED
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25 VOLTS AND 225 AMPS
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5.5 METRES WIRE PER MINUTE
Description:
Explore the step-by-step process of manufacturing a new hydraulic cylinder rod for a Caterpillar D11R Dozer blade lift cylinder in this comprehensive 48-minute video. Learn how to machine and weld a replacement rod, starting with removing the damaged eye and bearing. Follow along as a 4-inch diameter induction hardened chrome bar is transformed into a new cylinder rod, including machining both ends, cutting external threads, and preparing for welding. Observe the welding process using metal cored wire and the subsequent machining to maintain a standard appearance. Witness the cryo freezing and shrink fitting of a new bushing using liquid nitrogen. Gain insights into the use of various equipment, including a TM-26120G Centre Lathe, WIA 500i Weldmatic welder, and HMP-150T Hydraulic press. Discover the intricacies of manual machining, hydraulic repairs, and heavy fabrication for earth moving, mining, and civil construction industries.

Making a New CAT D11R Dozer Cylinder Rod - Machining & Welding

Cutting Edge Engineering Australia
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