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Lecture 1 - Introduction to DfX

Lecture 2 - Introduction to Quality

Lecture 3 - Introduction to Robustness

Lecture 4 - Introduction to Six Sigma Concept

Lecture 6 - Review of Six Sigma and Quality Loss Function (QLF)

Lecture 9 - Design for Six Sigma - Stages, Design of Experiments

Lecture 8 - Linking Quality and Robustness

Lecture 7 - Types of QLF and SN Ratio

Lecture 5 - Recap and clarifications of basic concepts

Lecture 11 - Need for DoE and basic DoE methods

Lecture 10 - INTRODUCTION TO DESIGN OF EXPERIMENTS

Lecture 12 - Factorial Design

Lecture 13 - Orthogonal Array- L4 and L8 example

Lecture 14 - Setting up an Orthogonal Array

Lecture 15 - Confounding OA & Resolution Table

Lecture 16 - Confounding Logic & Randomization of Experiments

Lecture 17 - Paper Helicopter Case Study - Part I

Lecture 18 - Paper Helicopter Case Study - Part II

Lecture 19 - Introduction To Injection Molding Process, Materials, Terminologies

Lecture 20 - Estimation of Mold Cost for Injection Molding (Dixon & Poli's Method)

Lecture 21 - Estimation of Mold Cost for Injection Molding (Dixon & Poli's Method) - Continued

Lecture 22 - Mold Cost Estimation - Tutorial

Lecture 23 - Design for Additive Manufacturing

Lecture 24 - Demo

Lecture 25 - Introduction to Sustainable Development and Sustainability Indicators - Part 1

Lecture 26 - Introduction to Sustainable Development and Sustainability Indicators - Part 2

Lecture 27 - Introduction to Design Process

Lecture 28 - Accounting for Manufacturability and Assembly in Design – An Overview

Lecture 29 - DfMA in Product Design

Lecture 30 - General Design Guidelines for Manual Assembly

Lecture 31 - Systematic DFA methodology

Lecture 32 - Alpha symmetry, Beta symmetry

Lecture 34 - Systematic DFA Case study – controller assembly

Lecture 35 - DFA examples and discussion

Lecture 36 - Xerox Producibility Index (XPI)

Lecture 33 - Quantification of part size & thickness

Lecture 37 - High Speed and Robotic Assembly

Lecture 38 - Sheet Metal Working

Lecture 39 - Overview of DoE Workflow

Lecture 40 - DFA Software

Lecture 41 - DFM Software & Case Studies

Description:

COURSE OUTLINE : In the context of product design, it is very important to appreciate the limitations of a design from manufacturing and assembly perspective and to produce high quality products at low cost. This course will introduce methods that can provide guidance to design teams in simplifying product structure to reduce manufacturing and assembly costs, quantify improvements and how robust design concepts can be used for ensuring quality. This course aims at introducing the need to account for variability, mathematically represent it, formulate it and control it. Concepts such as quality, robustness, six sigma and orthogonal array will be discussed

Design for Quality, Manufacturing and Assembly

NPTEL

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#Engineering #Manufacturing #Business #Strategic Management #Six Sigma #Management & Leadership #Quality Management #Additive Manufacturing #Science #Environmental Science #Sustainable Development #Injection Molding

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