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1
Understanding Manufacturing
2
Fundamental Approaches of Manufacturing
3
Manufacturing process Specific advantages and limitations
4
Material and Manufacturing Processes
5
Classification of Manufacturing Processes
6
Selection of Manufacturing Processes
7
Applications of Manufacturing Processes
8
Effect of Manufacturing Process on Mechanical properties
9
Break Even Analysis in Manufacturing Processes
10
Casting: Introduction and Suitability
11
Steps of Casting Processes
12
Casting: Terminology
13
The Pattern Allowances I
14
The Pattern Allowances II
15
Casting: Sand Moulding l
16
Sand Moulding II
17
Casting: Core and Core Prints
18
Casting: Gating System
19
Casting: Yield and Riser Design
20
Casting: Riser Design
21
Casting: Cleaning of Castings
22
Casting Casting Defects and their Preventions
23
Casting: Shell Mould Casting
24
Casting: Investment and Permanent Mould Casting
25
Metal Working Processes: Hot & Cold Working
26
Metal Working Processes: Rolling
27
Metal Working Processes: Forging
28
Metal Working Processes: Extrusion
29
Metal Working Processes: Wire Drawing
30
Metal Working Processes: Press
31
Sheet Metal Operations: Shearing
32
Metal Working Processes: Sheet Metal Operations II
33
Metal Working Processes: Sheet Metal Operations III
34
Metal Working Processes: Dies and Die sets
35
Material Removal Processes: Machining
36
Material Removal Processes: Mechanism of Metal Cutting
37
Material Removal Processes: Chip Formation
38
Material Removal Processes: Types of Chips and Power Consumption
39
Material Removal Processes: Heat Generation
40
Material Removal Processes: Tool Failure and Tool Life
41
Material Removal Processes: Tool materials
42
Material removal processes: Cutting fluids
43
Material removal processes: Grinding I
44
Material removal Processes: Grinding II
45
Material removal Processes: Grinding III
46
Material removal processes: Grinding operations
47
Joining of metals: Fundamentals I
48
Joining of metals: Fundamentals II
49
Joining of metals: Welding processes
50
Brazing, soldering and weldability
51
Weldability and welding defects
52
Heat treatment: Fundamentals I
53
Heat treatment: Fundamentals II
54
Heat treatment: Fundamentals III
55
Heat treatment: Normalizing and hardening
56
Heat treatment: Tempering
57
Improving surface properties: Introduction
58
Improving surface properties: Surface modification processes
59
Improving surface properties: Changing chemical composition
60
Improving surface properties: Coating
Description:
It is proposed to include fundamental of following aspects of manufacturing technology: Understanding Manufacturing: the concept of manufacturing, need, scope, advantages, limitation, application, materials and manufacturing, classification of manufacturing, process capabilities, selection, break even analysis of manufacturing processes. Casting: approach, steps, pattern, molding, gate and riser, melt treatment, solidification, casting processes: sand mould, shell mould, permanent mould casting, casting defect and their remedy. Forming: approach, hot and cold forming, rolling, forging, extrusion, drawing, sheet metal forming, press, dies, types of dies and die set sheet metal operations punching, blanking, notching, nibbling. Joining: approach, need, the principle of fusion welding, gas welding, thermit welding, arc welding common arc welding processes, resistance welding, weldability of metals, solidification of weld, weld discontinuities and their remedy. Machining: approach, mechanism, classification, cutting tool, tool material, heat generation, cutting fluid, grinding, internal and external surface grinding, centerless grinding designation and selection of grinding wheel, trueing and balancing, honing, reaming, lapping, polishing etc. Improving properties: heat treatment of steel and aluminum alloys, Fe-C diagram, TTT diagram, and CCT diagram, heat treatment processes annealing, normalizing, quenching tempering, surface modification methods namely without change chemistry, changing chemical composition and development of coating and cladding. Read more

Fundamentals of Manufacturing Processes

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